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Support the Repair Development for aero engine components.
Drive the creation and refinement of robust repair processes for peicific Aero Engine Components.
Lead the design of essential tooling and inspection aids, and create all required manufacturing documentation (routers, data cards, process instructions).
Analyse repair requirements to plan the details facility/machines/consumables required to perform the repairs
Analyse the cost of facility/machines/consumables
Repair business case assessment.
Development of Repair Schemes designs, engine manuals (Cleaning and Inspection chapter), Special Process Manuals, and the Overhaul process.
Lead all First Article Inspection (FAI) demonstrations, ensuring strict compliance with AS9102, AS13000, and the Original Equipment Manufacturer's (OEM's) specific.
Essential Skills :
A proactive, energetic individual with:
. In-depth knowledge of gas turbine engines, engine components and their function during engine operation
. In-depth knowledge of working of various engine systems e.g. oil, fuel, air, bleed etc.
. Knowledge of various inspection methods including Non-Destructive Testing (NDT) techniques
. Good technical understanding of processes such as heat treatment, thermal spray, glass bead & shot peening, arc welding, Wide Gap brazing, and machining.
. Knowledge of various types of repairs which can be applied to components
. Strong knowledge of Geometric Dimensioning and Tolerancing (GD&T) and its application in tool/fixture design for repair
. Knowledge of various manufacturing techniques and their application during component repair.
. Good hands on experience in using MS Office ( Word, Excel, Power Point and similar tools)
Experience with Nozzle Guide Vanes and Stator Vanes repair is highly valued.
JOB REQUIREMENTS:
Bachelor's Degree in Mechanical or Aerospace Engineering or equivalent.
8 to 10 Years of hands on experience (post qualification) on aeroengines in Airlines/ Aerospace & Defence or related organisations.
Experience in engine assembly/ disassembly and build shop.
Knowledge of Gas Turbine engines and their functioning.
Knowledge on engine component repairs, especially on the special processes.
Experience working in an MRO shop and exposure to machines and facilities used for repairs.
Strong interpersonal and communication skills
Proactive and able to take initiative and work in a fast paced environment.
Support the culture of Accountability, Change Championship, Team Work and Customer Focus.
